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Nestled in the heart of New Zealand's picturesque landscapes, the art of felt production takes on a unique charm as it begins its journey from the woolly backs of the country's iconic sheep. In this blog post, we invite you to discover the intricate and fascinating process of transforming the wool from New Zealand's sheep into the timeless and cozy material we know as felt.
The Wool Harvest:
New Zealand, often referred to as the "Land of the Long White Cloud," is home to millions of sheep, including the famous Merino breed. The journey of felt begins with the gentle shearing of these sheep, a process that not only provides the raw material for felt but also ensures the welfare of the animals.
Quality Wool Sorting:
The freshly sheared wool is then carefully sorted to ensure only the finest fibers make their way into the felt production process. Quality is paramount, and New Zealand's commitment to sustainable and ethical farming practices shines through in every step.
Cleaning and Preparation:
The selected wool undergoes a meticulous cleaning process to remove any impurities. New Zealand's pristine environment contributes to the purity of the wool, making it an ideal starting point for creating high-quality felt. Once cleaned, the wool is ready for the next stage of the journey.
Carding and Layering:
State-of-the-art carding machines gently align the wool fibers, creating a fluffy and consistent web. These layers are then stacked to achieve the desired thickness. The natural resilience and softness of New Zealand wool play a crucial role in shaping the character of the felt.
Wetting and Agitation:
Water, soap, and skilled hands come together to wet and agitate the layered wool. This process, often accompanied by the rhythmic hum of machinery, encourages the wool fibers to open up and entwine, setting the stage for the felting magic to unfold.
Rolling Through Tradition:
Rolling, a traditional yet effective technique, compresses the wool layers and enhances their cohesion. From manual rolling to the use of specialized machinery, this step is where the artistry of felt production blends seamlessly with the heritage of New Zealand's wool industry.
Shaping and Drying with Kiwi Breeze:
Once the wool has undergone the rolling and fulling process, it is carefully shaped into the desired form. The unique combination of New Zealand's climate and skilled craftsmanship plays a role in the drying process, as the felt absorbs the essence of the Kiwi breeze.
Finishing Touches - A Kiwi Flair:
The finished felt embodies the spirit of New Zealand. Whether it's a cozy scarf or a stylish hat, the final touches often include trimming, embellishments, and perhaps a touch of Kiwi creativity. Each piece tells a story that begins with the sheep grazing in the green pastures of this beautiful land.
From the lush meadows to the crafting tables, the journey of felt production in New Zealand is a celebration of nature, tradition, and craftsmanship. As you wrap yourself in a felted creation or adorn your space with felted décor, take a moment to appreciate the journey that began on the backs of New Zealand's sheep. It's more than a process; it's a tale woven with threads of tradition and the warmth of Kiwi hospitality.
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